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LOCK-UP RCC DEVICE

The Lock-up RCC Device is a device for correcting positional misalignment when robots or other automated assembly equipment are used for insertion tasks. The LUR Series incorporates a pneumatic lockup mechanism in a modified RCC Device which stops lateral vibration of the shaft when the robot arm moves. This allows for greater speed and acceleration in the operation and reduces cycle time, as the robot does not need to wait for the lateral vibration to stop before performing the insertion function. 

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Features of LOCK-UP RCC DEVICE

 

  • 誤差修正ゴムエレメントによりコンプライアンス機能


X・Y・Z・α・θ方向の誤差修正ゴムエレメントによりコンプライアンス機能を有します。
挿入作業において面取り部に接触すれば、各方向の誤差を修正します。
部品間の組立てを容易にし、製品の品質、生産性の向上を実現します。

 

  • Applications


Assembly

・sertion of bearing into housing
・LSI inspection equipment
・Alternators
・Insertion of gear into pline shaft
・PCB 

・Car air-conditioning units
・Rivet installation
・Engine valves
・Car stereos
・Screw tightening     

・Automatic transmission valves
・Medical equipment

Non-assembly

Aircraft body plate riveting
・Tool changing and positioning     

・Aircraft body plate grinding and deburring   
・Automated measuring (inspection)
・Reaming
・Mold positioning

 

Defining misalignment and other terms

  • Positional error correction direction / Stiffness in each direction

  • Positional error correction direction
  •  Stiffness in each direction

Guide to Model Selection
Lateral stiffness (KL) and cocking stiffness (RC) are the two most important properties in selecting a suitable device. The values KL and RC required for correct assembly can be determined using the basic principles of dynamics. The following example of the insertion of a shaft into a hole demonstrates the significance of the values KL and RC.


  • From initial approach to complete insertion of the shaft


F: Insertion force (kgf)
X:Lateral misalignment (cm)
α:Cocking misalignment (rad)
D:Hole diameter (cm)
d:Shaft diameter (cm)
μ:Coefficient of friction
θ:Chamfer angle (deg)
C:Clearance ratio (D-d)/D


  • Relationship between insertion force and depth of insertion
    ※Complete insertion can only be achieved if the selected device has actual values for KL and RC which
    are less than the theoretical values calculated using the equations above.
    Taking this into consideration, as well as other factors such as dimensions and weight, choose the most suitable model
    for your requirement.

  • Specifications


  • Ordering Information